The custom T-shirt market grows fast. Clients want soft prints, bold colors, and quick service. Shops must choose the right method to stay profitable. The big debate is screen printing vs DTG. Both work well, but they serve different needs.
What Is Screen Printing?
Screen printing is the traditional method. Ink passes through a mesh screen onto fabric. Each color needs a separate screen. Setup takes time, but once ready, production runs fast.
- Works best for bulk orders
- Creates durable prints
- Handles many fabric types
- Needs skilled labor and prep
Shops use it for uniforms, promotions, and large-volume runs.
What Is DTG Printing?
DTG stands for Direct-to-Garment. The printer sprays water-based ink directly into fabric. The result feels smooth, not heavy.
- Perfect for small batches
- Handles complex artwork
- Fast setup with no screens
- Soft finish with bright detail
DTG works best for T-shirts, e-commerce orders, and personalized designs.
Fabric Thickness: Screen Printing vs DTG
Fabric weight changes how prints look and feel. The table shows the difference.
| Fabric Thickness (gsm) | Screen Printing | DTG Printing |
|---|---|---|
| 120–160 gsm (light) | Strong color but may feel heavy | Smooth and natural |
| 160–200 gsm (medium) | Best balance of cost and durability | Crisp detail, good comfort |
| 200–280 gsm (heavy) | Long-lasting and bold | Needs pre-treatment for rich colors |
Advantages of Each Method
Screen Printing Benefits
- Low cost per unit for big runs
- Extremely durable prints
- Bold, solid colors
- Works on many materials
DTG Printing Benefits
- Quick setup and fast response
- Photo-quality detail and gradients
- Profitable for small orders
- Eco-friendly water-based inks
Daily Maintenance Tips
Printing equipment needs regular care.
Screen Printing Care
- Clean screens after each run
- Keep inks sealed and fresh
- Maintain mesh tension
- Replace squeegees when worn
DTG Printing Care
- Clean the printhead daily
- Shake white ink bottles before use
- Run nozzle checks before orders
- Keep humidity stable
- Pre-treat dark fabrics
Cost and Profit: Screen Printing vs DTG
- Screen printing: Higher setup, lower unit cost. Best for orders above 100 pieces.
- DTG printing: Low setup, higher unit cost. Best for small runs and on-demand jobs.
How to Decide
Your clients define the method.
- Use screen printing for uniforms, events, and large bulk orders.
- Use DTG printing for fashion brands, e-commerce, and personalized gifts.
- Many shops use both to serve all client needs.
Conclusion
The debate between screen printing vs DTG is not about which is better. It is about which fits the job. Screen printing wins in bulk. DTG wins in detail and speed.
For B2B buyers, a DTG printer is often the more flexible choice. But the smart move is to match the method to each order. That way, you serve more clients, grow faster, and stay competitive in the custom apparel market.
