The T-shirt printing business moves fast. Customers demand more cotton fabrics and better breathability. In this case, a DTG printer often becomes the better choice. But remember, DTG printing vs screen printing fit different needs. This guide explains the differences so you can make the right call for your shop.
What Is DTG Printing?
Direct to Garment (DTG) printing uses water-based ink sprayed directly onto fabric. Printing resolution can reach up to 1200 dpi. It works best on light-colored T-shirts, especially white shirts, with no color difference and a soft hand feel.
- Best for cotton and cotton blends
- Handles full-color images and photo designs
- Works well for short runs or even single pieces
- Needs pretreatment for dark shirts
DTG gives you speed and flexibility. It is a great option for on-demand orders.
What Is Screen Printing?
Screen printing uses stencils and mesh screens. Each color requires a separate screen. Ink is pushed through the mesh onto the fabric.
- Best for big orders with simple designs
- Strong color coverage, even on dark fabrics
- Prints last for years
- Requires setup time and labor
Screen printing is the go-to for bulk jobs and bold graphics.
DTG Printing vs Screen Printing: Quick Comparison
| Feature | DTG Printing | Screen Printing |
|---|---|---|
| Order Size | Small runs, one-offs | Large runs, bulk orders |
| Detail Level | Sharp, photo-quality | Best for solid colors |
| Fabric Fit | Cotton, cotton blends | Cotton, polyester, blends |
| Setup Time | Very low | High, one screen per color |
| Print Thickness | Thin, soft feel | Thick, raised texture |
| Durability | Good, needs care | Excellent, wash-resistant |
| Cost Efficiency | Better for small batches | Better for mass production |
Print Thickness and Use Cases
| Printing Method | Thickness Range | Best Use Cases |
|---|---|---|
| DTG Printing | 20–40 microns | Fashion tees, retail orders, small runs |
| Screen Printing | 80–200 microns | Workwear, sportswear, promo tees, bulk jobs |
Why Choose DTG Printing?
- No minimum order size
- Prints unlimited colors
- Fast setup and delivery
- Perfect for online stores
Why Choose Screen Printing?
- Lower cost for big runs
- Strong, durable prints
- Works on many fabric types
- Bright colors on dark shirts
Daily Maintenance Tips
DTG Printers
- Clean heads every day
- Shake ink before use
- Run nozzle checks
- Control humidity in the room
Screen Printing
- Wash screens right after use
- Store in a dry, dust-free space
- Keep squeegees sharp
- Replace emulsions often
Which One Will Suit You?
- Small businesses often choose DTG for personalized orders.
- Screen printing works better for bulk orders, uniforms, or simple graphics.
Many shops use both. DTG covers quick runs. Screen printing handles the heavy jobs.
Conclusion
The debate of DTG printing vs screen printing has no single winner. It depends on your market and your orders. Shops that serve custom buyers need DTG. Shops that supply bulk promotions need screen printing. Smart printers invest in both and never miss a chance to sell.
